Picking a PCB Shape
One of the problems we faced when designing the schematic for the wireless SNES controller, is whether to leave the original PCB in, or fabricate a complete replacement. Implementing the controller on a smaller circuit board would make it cheaper to manufacure: most PCB prototyping companies bill by the square inch. However, using a smaller board would result in an extremely cramped layout, and might require physical modification of the plastic supports on the inside of the circuit board.
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